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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Management of Change (MOC) | 8-12% | - MOC Process Requirements - Temporary vs. Permanent Changes - Technical Review and Risk Assessment - Personnel and Organizational Changes |
| Topic 2: Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - OSHA PSM Requirements - EPA RMP Regulations - International Process Safety Standards - Compliance Verification Methods |
| Topic 3: Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Investigation Report Development - Trending and Performance Metrics - Root Cause Analysis Methods - Lessons Learned and Knowledge Management |
| Topic 4: Risk Assessment and Analysis | 20-25% | - Fault Tree Analysis (FTA) - Event Tree Analysis (ETA) - Layer of Protection Analysis (LOPA) - Quantitative Risk Assessment (QRA) - Hazard Identification (HAZID) - Bow-Tie Analysis - Hazard and Operability Analysis (HAZOP) |
| Topic 5: Emergency Planning and Response | 5-10% | - Emergency Response Planning - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Containment and Mitigation Barriers |
| Topic 6: Operating Procedures and Practices | 10-15% | - Safe Work Practices - Startup and Shutdown Procedures - Permit-to-Work Systems - Operations Training and Competency - Standard Operating Procedures (SOPs) |
| Topic 7: Process Safety Engineering Fundamentals | 15-20% | - Thermodynamics and Reaction Hazards - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Equipment Design and Integrity |
| Topic 8: Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Policy and Strategic Planning - Continuous Improvement Frameworks - Elements of PSM Systems |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. Discuss the advantages and disadvantages of using competent third-party auditors for facility process safety audits.
A) Third-party auditors are always less effective than internal auditors
B) Third-party auditors only provide benefits with no disadvantages
C) Third-party auditors provide independence but may lack site-specific knowledge and can be costly
D) Third-party auditors eliminate the need for internal audits
2. What are the main objectives for conducting a Process Safety Management audit? (Select all that apply)
A) Reduce process safety risks
B) Prepare an emergency response plan
C) Identify program improvement opportunities
D) Verify effectiveness of Risk-Based Process Safety management systems
E) Certify that all Operating Procedures are correct and up-to-date
3. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)
A) Stress corrosion cracking
B) Uniform corrosion
C) Galvanic corrosion
D) Pitting corrosion
4. Workforce Involvement element activities that an operator can participate in can include (select all that apply):
A) Participating in an audit
B) Design of refresher training
C) Sizing pressure relief devices
D) Reviewing operating procedures for accuracy
5. Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)
A) Auditing
B) Measurement and Metrics
C) Management Review and Continuous Improvement
D) Contractor Management
E) Safe Work Practices
F) Emergency Management
Solutions:
| Question # 1 Answer: C | Question # 2 Answer: A,C,D | Question # 3 Answer: A,D | Question # 4 Answer: A,B,D | Question # 5 Answer: D,E |








